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Installation of glove compartment

The assembly line consists of three separate poka-yoke stations designed for completing and testing the functionality of the glove compartment. The stations have universal jigs for both LH and RH options. Process data is sent to the production data storage.

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Assembly line for dashboard

The assembly line consists of six assembly and inspection stations and a final inspection station. Each of the station is designed as poka-yoke. The stations have universal jigs for the LH and RH options. Process data is sent to the production data storage.

The line consists of the following technologies:

  • Three camera systems controlled by servo drives
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  • Electric screwdrivers
  • Riveting
TITLE REALIZATION

Assembly line for dashboard

The line consists of two assembly stations designed for riveting subassemblies of dashboard, one assembly station designed for manual clips mounting, an inspection station with a camera system controlled by servo drives and a final inspection station. The stations are designed as poka-yoke. Process data is sent to the production data storage.

The line consists of the following technologies:

  • Camera system controlled by servo drives
  • Smart cameras
  • Riveting
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Automatic station assembly sensors

The station is designed for bending flat cables using Hall sensor and their subsequent welding to plastic bed. The relocation of bent cables between the bending and welding part is made by 2D portals with servo drives. The weld is done by using ultrasonic technology. The quality of the inserted plastic parts and the subsequent weld is controlled by smart camera.

The line consists of the following technlogies:

  • Ultrasonic welding
  • 2D portal with servo drives
  • Smart camera
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Lens quality control

Control of several stations intended for output/final quality control of lenses.

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Manipulators and flying cutoff

For our customer we converted the flying cutoff behind the profiling line. During the conversion we removed the original pneumatic cutoff, manipulated with it and replaced it with linear guides and the ball screws with servo drives. The conversion resulted in higher reliability of the entire line, it also increased production capacity and improved cutting accuracy.

If you require any further information, do not hesitate to contact us